I-Carman haas hairpin motor laser processing
Umkhakha omusha wamandla usesikhathini sokuthuthuka okusheshayo, amakhasimende amaningi futhi amaningi ebandakanyeka ekukhiqizweni kwe-hairpin motor. ICarman Haas ithuthukise le moto ye-hairpin laser scanning welding system ukuphendula izinkinga futhi izidingo ezihlangabezana nazo kumakhasimende ekukhiqizeni. Izidingo zamakhasimende zifingqiwe futhi ikakhulukazi zibandakanya amaphuzu amane alandelayo:
1: Isidingo sokusebenza kahle kokukhiqiza, esidinga ukushaywa okusheshayo, kanye nokuhambisana nokuphambuka kwama-welding spots ngangokunokwenzeka ukuze uthuthukise izinga lokuphasa lesikhathi esisodwa;
2: Isidingo sekhwalithi ye-welding, umkhiqizo unamakhulu amabala we-welding, kudinga ikhwalithi ephezulu ye-welding spot kanye nokubukeka okuguquguqukayo, kanye nendawo ephansi ngesikhathi senqubo ye-welding;
3: Isixazululo sezindawo ezimbi ze-welding, ukuthi ungazilungisa kanjani lapho uhlangabezana nezinhlobo zokwehluleka njenge-spatter ye-welding spot kanye namabala amancane we-welding;
4: Isidingo samakhono okufakazelwa kwesampula, ukukhiqizwa kwesivivinyo kwamasampula amasha we-OEM, kanye nokuthuthukiswa kwezinqubo ze-Laser Welding zonke zidinga ilabhorethri enama-bys anemishini yokufakazelwa kanye nesipiliyoni sokufakazelwa esicebile.
Ukukhiqiza okuphezulu
I-1.product Uhlobo: ФФ220mm, Pin Wire Wire Copper Usayizi 3.84 * 1.77mm, 48 Slots * izingqimba ze-welding ezingama-192, isikhathi se-waser welding <35s;
2.scan Areakure230mm, akudingeki umkhiqizo noma ikhanda le-welding elidinga ukuhanjiswa;
I-3.Orientation Dedy Sysic System Chvis: Uhla olubanzi lwezithombe, isilinganiso sempumelelo ephezulu, ukunemba okuphezulu;
I-4.High Power Laser Welding: I-Welding Pin Pin yencazelo efanayo ukufezekisa umphumela ofanayo we-welding, 6000w uthatha u-0.11s, 8000w kuphela kuthatha ama-0.08s kuphela.
Rework esiteshini esifanayo
I-1.Spatters kanye namabala amancane we-welding angaphinde asetshenziswe usebenzisa i-CHVIS;
I-2.Chvis Visual Rework Umsebenzi: Rework of amabala amabi we-welding noma indawo elahlekile ye-welding.
Amabala e-welding aqothulayo ukucubungula
Isilinganiso se-Wire se-1.deviation Pine ngaphambi kwe-Welding: I-Chvis Vision System iqapha igebe, ngakwesobunxele nakwesokudla, i-angle, indawo kanye nezinye izifundazwe zezikhonkwane ngemuva kokubopha izikhonkwane;
Ukucutshungulwa kwe-2.intelligent kokuphambuka kwe-welding. Khomba ngokuzenzakalela ukuphambuka kwamabala we-welding, bese ushayela amapharamitha ahambisanayo ukuze ashile;
Isikhundla Isinxephezelo Umsebenzi
Ukuvumelana kokubukeka kwezindawo zokufakelwa:
• Isimo sokuphambuka ekhanda esibangelwa izehlakalo ezi-oblique ze-laser zinganxeshezelwa isikhundla;
• anganxeshezelwa ngokwehlukana endaweni ye-radial ne-tangential;
• Isinxephezelo singenziwa futhi ngokuzimela endaweni ngayinye yokufafaza
Ukuhlolwa kwekhwalithi ngemuva kokushiswa
1.KOK / NG Welding Spot Scanning Image Image: Thola izinhlobo zokwehluleka ezinjengomgodi we-welding, amakhona abukhali, ukuphambuka kwe-welding, kanye nokuncipha kwamabala we-welding welding ku-PLC kanye no-opharetha;
2.I-Offer Umehluko ngaphambi kokufudumala.
Ikhono elinamandla lokufakazelwa kwelebhu
Amasethi we-Oncultword womshini wokufakazelwa kwezimoto;
I-2.Vision umhlahlandlela wokufakazelwa kwe-prougsion;
Ithawula lokukhiqizwa kwe-3.High lokufukula okukodwa.
I-Carman Haas Orientation yathuthukisa uhlelo lwe-Vision System Chvis.
Umkhiqizo: Izendlalelo ezingama-48 zeSlots x 4, ingqikithi yezindawo ezingama-192 ze-welding, thatha izithombe + welding: 34s
