I-Carman Haas Hairpin Motor Laser Processing
Imboni entsha yamandla isesikhathini sokuthuthuka okusheshayo, amakhasimende amaningi abandakanyeka ekukhiqizeni i-Hairpin motor. UCarman Haas usungule lolu hlelo lokushisela i-Hairpin motor laser scanning ukuphendula izinkinga nezidingo amakhasimende ahlangabezana nazo ekukhiqizeni. Izidingo zekhasimende zifingqiwe futhi ikakhulukazi zihlanganisa amaphuzu amane alandelayo:
I-1: Isidingo sokusebenza kahle kokukhiqiza, okudinga amabhithi asheshayo, nokuhambisana nezindawo zokuphambuka ze-welding ngangokunokwenzeka ukuze kuthuthukiswe izinga lokuphasa ngesikhathi esisodwa;
2: Isidingo sekhwalithi yokushisela, umkhiqizo unamakhulu ezindawo zokushisela, udinga ikhwalithi ephezulu yendawo yokushisela nokuvumelana kokubukeka, kanye ne-spatter ephansi ngesikhathi senqubo yokushisela;
3: Isixazululo sezindawo zokushisela ezimbi, ukuthi ungazilungisa kanjani lapho uhlangabezana nezinhlobo zokwehluleka njenge-spatter yendawo yokushisela kanye nezindawo zokushisela ezincane;
4: Isidingo samakhono okufakazela amasampula, ukukhiqizwa kwesilingo samasampuli amasha acatshangelwe, ukukhiqizwa kwe-OEM kwamasampula eqoqo elincane, kanye nokuthuthukiswa nokuhlolwa kwezinqubo zokushisela nge-laser konke kudinga ilabhorethri enamasethi amaningi emishini yokuhlola kanye nolwazi olucebile lokuqinisekisa.
Ukukhiqiza Okuphezulu
1.Uhlobo lomkhiqizo: Ф220mm, iphinikhodi usayizi wethusi ongenalutho 3.84 * 1.77mm, Slots 48 * Izendlalelo ezi-4, ingqikithi yezindawo zokushisela ezingu-192, isikhathi somjikelezo ophelele: Ukuthatha izithombe + laser welding＜35s;
2.Skena indawoФ230mm, akukho mkhiqizo noma ikhanda lokushisela okudingeka lisuswe;
3.I-Oriental ithuthukiswe uhlelo lokubona i-CHVis: Uhlu olubanzi lwezithombe、Izinga eliphezulu lempumelelo、Ukunemba okuphezulu;
I-4.High Power Laser Welding: ukushisela iphinikhodi yokucaciswa okufanayo ukuze kuzuzwe umphumela ofanayo wokushisela, i-6000w ithatha i-0.11s, i-8000w ithatha kuphela i-0.08s.
Sebenza kabusha esiteshini esifanayo
I-1.Spatters kanye nezindawo zokushisela ezincane zingasetshenzwa kabusha kusetshenziswa ama-CHVis;
2.CHVis Visual Rework Function: Ukusebenza kabusha kwezindawo zokushisela ezimbi noma indawo yokushisela engekho.
Welding amabala processing ohlakaniphile
1.I-Deviation pin wire measurement ngaphambi kokushisela: I-CHVis vision system iqapha igebe, ukungaqondi kahle kwesobunxele nakwesokudla, i-engeli, indawo kanye nezinye izifundazwe zezikhonkwane ngemva kokubopha;
2.I-Intelligent processing of welding spots deviation. Khomba ngokuzenzakalelayo ukuchezuka kwezindawo zokushisela, bese ubiza imingcele ehambisanayo yokushisela;
Umsebenzi wesinxephezelo sesikhundla
Ukuvumelana kokubukeka kwezindawo zokushisela:
• Isenzakalo sokuphambuka kwekhanda okubangelwa i-oblique izehlakalo ze-laser singanxeshezelwa ngesikhundla;
• Inganxeshezelwa ngokwehlukana lapho i-radial kanye ne-tangential direction;
• Isinxephezelo singenziwa ngokuzimela endaweni ngayinye yokushisela
Ukuhlolwa kwekhwalithi ngemuva kokushisela
1.OK/NG indawo yokushisela iskena isithombe sefu:bona izinhlobo zokuhluleka njengomgodi wokushisela, amakhona acijile, ukuchezuka kwendawo yokushisela, nezindawo zokushisela ezingekho;Thumela izindawo zokushisela ezihlulekile ku-PLC naku-opharetha;
2.Ukuthola umehluko wobude ngaphambi kokushisela.
Ikhono eliqinile lokuqinisekisa elabhorethri
1.Amasethi amaningi omshini wokuqinisekisa izimoto;
2.Uhlelo Lokuhlola Umhlahlandlela Wombono;
I-3.Umthamo omkhulu wokukhiqiza wokufakazela usuku olulodwa.
I-Carman Haas orientation ithuthukise umbono we-CHVis.
Umkhiqizo: 48 Slots x 4 izendlalelo, ingqikithi 192 amabala Welding, thatha izithombe+welding: 34s
